December 2015 – We have added a brand new Mazak INTEGREX i-200S 5-axis to our capabilities.

MACHINE DESCRIPTION:

The INTEGREX i-200S advanced Multi-Tasking machine delivers maximum versatility, high precision and throughput for medium to large complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups. This machine configuration features second turning spindle (S) for DONE IN ONE® machining and works to eliminate multiple setups, fixtures, tools, handling and non-cut time. Additionally, the machine brings dramatic reductions in lead-time and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes round parts with secondary operations, fully prismatic parts from solid blocks or castings (chucked or bar fed work), or highly contoured sculptured parts.

MACHINE CHARACTERISTICS:

  • Powerful main turning spindle
  • Productive second turning spindle for DONE IN ONE part processing
  • Milling spindle with Y-axis travel and B-axis rotation
  • ATC changes both fixed turning and rotary tools
  • 36-tool ATC standard – 72-tool capacity available
  • Easy bar feeder or gantry loader integration for system automation
  • MAZATROL SmoothX CNC provides fast processing speeds

Machine Specifications

Specification Bed Length – 1000U in
Capacity Maximum Swing 25.91 in / 658 mm
Maximum Machining Diameter 25.910 in / 658 mm
Maximum Bar Work Capacity 2.6 in / 65 mm
Maximum Machining Length 39.800 in / 1011 mm
Main Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Motor Output (30 minute rating) 30.0 hp / 22 kw
Second Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Motor Output (30 minute rating) 25.0 hp / 19 kw
Milling Spindle B-Axis Travel 240°
Magazine Capacity 36
Maximum Speed 12000 rpm
Motor Output (20 ED Rating) 30 hp / 22 kw
Feed Axes Travel (X Axis) 24.21 in / 615 mm
Travel (Y Axis) 10.24 in / 260 mm
Travel (Z Axis) 42.40 in / 1077 mm
Travel (W Axis) 41.97 in / 1066 mm